What we can help with
Chemical production is typically represented by so-called “process production” that has specific characteristics:
- Use of recipes instead of BOMs used in discrete manufacturing
- Application of batch orders instead of production orders in discrete production
- Production planning takes into account parallel and by-products
- Increased quality control of individual batches
- The need to work with safety regulations in the transport of dangerous goods
Thanks to many years of experience with the implementation of business systems in this field, we will supply you not only with modern technological solutions for managing routine activities and business processes, but especially with software that stresses the specifics of the chemical industry.
- Technical preparation – recipe management
- Production management – production module extended to solving specific needs of process production. Possibility of combination with other types of production.
- Batch tracking – consistent batch tracing across the entire system (purchase / inventory / production / sales).
- Quality Management – is a set of functions designed to ensure quality. It therefore includes tools for quality control, documentation of test results, records of non-conforming products, and processes for their repair.
Build resilience with an agile supply chain
- Catch-weight management – application of actual weight across all business and logistics modules
- Integration – support for data exchange with other applications within your internal system as well as electronic data interchange (EDI) with customers, suppliers, and logistics partners (3PL), including integration with weighing systems
- Batch attributes – specifications of input material properties (e.g. concentration, pH) are monitored and recorded for each batch within so-called quality orders
- Co-products – recipes allow configuration of expected co-products
- Batch order consolidation – enables consolidation of production for unpackaged items; packaged items are treated as subordinate items
- Quality control – system of controls (quality orders) integrated into supply and production processes; recording of test results for each monitored batch with defined evaluation criteria
- Inventory blocking – prevents the use of raw materials that have not successfully passed quality control
- Compliance – registration of regulated products in individual countries, management of safety data sheets, and other regulatory requirements for handling hazardous substances
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- MOBOTIX – flexible and intuitive camera systems
Quality Management Process Diagram
